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Sector — Storage & light manufacturing

Fire safety for warehouses & industrial units.

Distribution warehouses, light-manufacturing units, MOT bays, workshops and trade-counter premises — high fuel load, racking, and forklift traffic make assessment scope very different from an office.

Legal context

Warehouses sit firmly under the RRO 2005 with additional considerations under DSEAR for any flammable storage. The Health & Safety Executive and local Fire Authority both have powers of enforcement, and insurers typically require evidence of compliance with FM Global, RC58 or LPCB standards for racked storage.

Why this sector is different

  • Racked storage can exceed the original building design fire load
  • Forklift propane / charging stations introduce concentrated risk
  • Production processes (hot work, dust, solvents) create localised ignition sources
  • Long-throw sprinklers may have been compromised by stock-height changes

Typical scope on a warehouses & industrial job

  • Type 1 or Type 2 fire risk assessment with explicit storage commentary
  • Compartmentation check between racking areas, offices and battery / propane rooms
  • BS 5839-1 alarm review with cause-and-effect tied to mezzanine evacuation
  • Extinguisher coverage to BS 5306 with CO2 / dry-powder for electrical and forklift risk
  • DSEAR liaison where flammable storage is involved

Common findings we record on warehouses & industrial sites

  • Racked stock blocking emergency exit routes
  • LPG / propane storage too close to building openings
  • Battery charging areas without dedicated detection
  • Mezzanine offices without compliant means of escape
  • Mixed dry-powder and CO2 extinguishers without clear identification

How often to reassess

Annual review, with full reassessment every 1–2 years or after any racking layout change, new production process or stock-type change.

What it costs

Fixed fees from £400 for a single-unit workshop up to £2,000+ for large distribution warehouses with mezzanines and racked storage.

Warehouses & Industrial Units — common questions

If you store or handle flammable substances in any quantity, yes. We can carry out the DSEAR assessment alongside the fire risk assessment so the two documents align.

Other sectors we cover

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